» EGITRON - Quality Control and Automation » Quality Control Software » EGITRON ControLab » Description
 

Quality Control for Cork Products

EGITRON ControLab's main objectives are the creation of quality control reports of cork products and the secure storage of all data. However, EGITRON ControLab cannot be seen as a simple software to create reports, but also as an excellent analysis and management tool.

This software is based on Microsoft Access and Microsoft SQL Server database developing tools. This manages to combine ease of use and processing with secure data storage.







managing users
configuration of different levels

automatic report classification
†having AQLs as basis



Itís available in Portuguese and English, but with the option of printing quality control reports in Portuguese, English, Spanish, French, Italian and German.

Itís a modular software, which has a main module, Tests and Reports, and seven optional modules, Statistical Analysis, Purchase Orders, Technical Files, Task Planning, Calibration, History and EGITRON SPC Pro Integration. Thereís one additional module that depends on the Purchase Orders Module: the Production Module.
Tests and Reports module
?

This is EGITRON ControLab's main module, where the tests are made and the control quality reports produced.
  • User management with configuration of different access levels
  • Technical specifications per client, per type of stopper or product, per visual class and per size
  • Ability to setup sample tables and AQL tables (Acceptable Quality Levels)
  • Records of the standards/internal methods for each test
  • Report type: expedition and reception
  • Report status: in progress, approved/rejected, conditional
  • Report category: sample, submitted, container, etc.
  • Countless possibilities to filter the reports: date, type, status, category, etc.
  • Automatic data acquisition from equipment developed by EGITRON, as well as equipment with data output like balances, calipers, moisture meters, etc.
  • Bar code label printing for lot identification
  • Printing of reports and graphics: possibility to configure different features related to printing such as the language and the tests to print
  • Print to pdf


?
Available Tests
  • Absorption
  • Absorption in Bottle
  • Agglomerate Density
  • Bartop Dimensions and Weight
  • Bartop Visual Analysis
  • Boiling Water (Qualitative Method)
  • Boiling Water (Quantitative Method)
  • Capillarity
  • Compression/Insertion
  • Density
  • Dimensions (Length/Diameter/Ovality)
  • Dust
  • Extraction
  • Gas Leaking
  • Liquid Leaking
  • Glue Plan Resistance (Bartops)
  • Grain Measuring
  • Microbiology
  • Moisture
  • Oxidants
  • Recovery
  • Relaxation
  • Residual
  • Screw Caps
  • Sensorial
  • SPMEGC-MS
  • Torsion
  • Treatment
  • Visual Quality
  • Water Pressure Test (WPT)





Tests and Reports module
?

This is EGITRON ControLab's main module, where the tests are made and the control quality reports produced.
  • User management with configuration of different access levels
  • Technical specifications per client, per type of stopper or product, per visual class and per size
  • Ability to setup sample tables and AQL tables (Acceptable Quality Levels)
  • Records of the standards/internal methods for each test
  • Report type: expedition and reception
  • Report status: in progress, approved/rejected, conditional
  • Report category: sample, submitted, container, etc.
  • Countless possibilities to filter the reports: date, type, status, category, etc.
  • Automatic data acquisition from equipment developed by EGITRON, as well as equipment with data output like balances, calipers, moisture meters, etc.
  • Bar code label printing for lot identification
  • Printing of reports and graphics: possibility to configure different features related to printing such as the language and the tests to print
  • Print to pdf


?
Available Tests
  • Absorption
  • Absorption in Bottle
  • Agglomerate Density
  • Bartop Dimensions and Weight
  • Bartop Visual Analysis
  • Boiling Water (Qualitative Method)
  • Boiling Water (Quantitative Method)
  • Capillarity
  • Compression/Insertion
  • Density
  • Dimensions (Length/Diameter/Ovality)
  • Dust
  • Extraction
  • Gas Leaking
  • Liquid Leaking
  • Glue Plan Resistance (Bartops)
  • Grain Measuring
  • Microbiology
  • Moisture
  • Oxidants
  • Recovery
  • Relaxation
  • Residual
  • Screw Caps
  • Sensorial
  • SPMEGC-MS
  • Torsion
  • Treatment
  • Visual Quality
  • Water Pressure Test (WPT)





Statistical Analysis module

The Statistical Analysis module is an excellent analysis tool, allowing the user to process and view the collected data (quality reports already made) with several filtering options.
  • Different types of statistical analysis within the database, with several filter types and ways of organizing the information.
  • Graphic or table display of statistical values.
  • Value comparison using different parameters such as: Report status (In progress, Approved and Rejected), Category and so on.
  • Historical data evolution and appraisal of the values for each test.

Statistical Analysis module

The Statistical Analysis module is an excellent analysis tool, allowing the user to process and view the collected data (quality reports already made) with several filtering options.
  • Different types of statistical analysis within the database, with several filter types and ways of organizing the information.
  • Graphic or table display of statistical values.
  • Value comparison using different parameters such as: Report status (In progress, Approved and Rejected), Category and so on.
  • Historical data evolution and appraisal of the values for each test.

Orders module
?

Allows the insertion of purchase orders and their management. It was built to share as much data as it can with the previous EGITRON ControLab database structure.
  • Purchase orders record
  • Data search and filter by date, client and order status (pending or dispatched)
  • Purchase order notes reports and order lists
 


Production Module (depends on the Orders Module)
?

It's completly integrated and dependent on the Orders Module. It allows the registration and management (state, quantities, dates and operators) of all the operations related to the production orders that had their origin in purchase orders: Rectification; Washing; Coating; Choice; Marking; Treatment; Sterilization and Packaging. Includes the mechanisms to read /write bar codes.
Orders module
?

Allows the insertion of purchase orders and their management. It was built to share as much data as it can with the previous EGITRON ControLab database structure.
  • Purchase orders record
  • Data search and filter by date, client and order status (pending or dispatched)
  • Purchase order notes reports and order lists
 


Production Module (depends on the Orders Module)
?

It's completly integrated and dependent on the Orders Module. It allows the registration and management (state, quantities, dates and operators) of all the operations related to the production orders that had their origin in purchase orders: Rectification; Washing; Coating; Choice; Marking; Treatment; Sterilization and Packaging. Includes the mechanisms to read /write bar codes.
Technical Files module
?

This module allows the user to add, manage and print technical files for different products (stoppers, discs, bats, capsules, etc.) and for each one of the entities defined on the software (clients and suppliers).
  • Production of technical specifications: features, specifications, tolerances, images, etc.

Technical Files module
?

This module allows the user to add, manage and print technical files for different products (stoppers, discs, bats, capsules, etc.) and for each one of the entities defined on the software (clients and suppliers).
  • Production of technical specifications: features, specifications, tolerances, images, etc.

Task Planning module
?

Real-time information about pending tasks and who is responsible for each task.
  • Definition of the responsible for each test
  • Automatic task assignment
  • Reports with the list of pending tasks and open tests

Task Planning module
?

Real-time information about pending tasks and who is responsible for each task.
  • Definition of the responsible for each test
  • Automatic task assignment
  • Reports with the list of pending tasks and open tests

Calibration module
?

The purpose of the Calibration module is to simplify the calibration planning and management of the laboratorial equipment used in quality control tests.

  • Equipment registration and calibration scheduling
  • Registration reports and equipment lists
  • Annual calibration plan report

Calibration module
?

The purpose of the Calibration module is to simplify the calibration planning and management of the laboratorial equipment used in quality control tests.

  • Equipment registration and calibration scheduling
  • Registration reports and equipment lists
  • Annual calibration plan report

History module
?

The History module resumes itself to the creation and maintenance of a parallel database with identical structure to EGITRON ControLab's own. The purpose is to store and manage all the information related to reports and configuration data which is not relevant enough to store on the main database but have enough importance to be kept (in order to be used when answering to complaints or for statistical analysis).

This module results in higher levels of efficiency in daily chores, with continued safeguarding of the transferred information traceability and of all the operations allowed by EGITRON ControLab (record, print, analysis).

History module
?

The History module resumes itself to the creation and maintenance of a parallel database with identical structure to EGITRON ControLab's own. The purpose is to store and manage all the information related to reports and configuration data which is not relevant enough to store on the main database but have enough importance to be kept (in order to be used when answering to complaints or for statistical analysis).

This module results in higher levels of efficiency in daily chores, with continued safeguarding of the transferred information traceability and of all the operations allowed by EGITRON ControLab (record, print, analysis).

EGITRON SPC Pro Integration module
?

The main purpose of the SPC Pro Integration module is to allow the import of data previously acquired and/or inserted throughout the production process (this data is usually related to Control Charts) from EGITRON SPC Pro to EGITRON ControLab.

The integration between the two systems expedites and simplifies all the quality control related procedures, by applying responsibility and directly involving the operator who are related to the different control throughout the process.

EGITRON SPC Pro Integration module
?

The main purpose of the SPC Pro Integration module is to allow the import of data previously acquired and/or inserted throughout the production process (this data is usually related to Control Charts) from EGITRON SPC Pro to EGITRON ControLab.

The integration between the two systems expedites and simplifies all the quality control related procedures, by applying responsibility and directly involving the operator who are related to the different control throughout the process.

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